Client Challenge
1, High-volume & precision – 300k pcs/month with strict dimensional accuracy.
2, Optical consistency – Required light guide effect identical to computer simulation.
3, Sample replication – Hand-polished sample provided, requiring precise duplication and stable mass production.
Our solution
1, Mass production platform – Integrated raw material & workshop resources, streamlined workflow, with 3rd-party audits to ensure 300k/month output.
2, Abrasive grit trials – Tested different wet-sandpaper grits to replicate the desired optical surface effect.
3, Abrasive grit trials – Tested different wet-sandpaper grits to replicate the desired optical surface effect.
Final Rezult
1, Each rod achieved 100% optical uniformity, fully matching client simulation and sample.
2, Cross-functional team built grit-process database & standardized optical testing, cutting development time by 20%.
3, Client achieved risk-free mass production for large-scale projects, strengthening long-term partnership with Easter Glass.
◆ 300,000 pcs/month Monthly Capacity ◆ 100% match to simulation & sample ◆ <20% Development Cycle
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